Operations Management - Material requirements planning & Just in Time Essay

Operations Management - Material requirements planning & Just in Time ( 2 CASE STUDY - ) HAVE TO ANSWER STUDYING THE CASES - Essay Example First the scrap is isolated by using scrap bins found in the place of production then the scrap is recorded from the bins daily. Replenishment: the best of this practice is the replacement by use of bar codes for scanning. The pull system is also used. Planners can order materials by use of min-max scanning system depending on the product complexity. Production reporting: bar code scanning can be used to put production to inventory. The rejected product is moved to a material review board. Reverse receiving is done for containers that need to be sorted. To get better flow is one of the philosophies of JIT. This can be applied in staircase cell running in order to avoid time loss. To get better flow meant identifying the various processes needed and as well organizing them. This avoids time wastage during the time of running the activity. Reducing the times and distances in the process which ensures every thing that is needed is in place. Achieving quicker throughput times, Dean can achieve this in staircase cell by providing every material that is needed. Cost benefit categories in this case are in different ways. For instance is the manufacturing cost benefit. In this category, in establishing the cell it should be ensured that the cost incurred in production is less the product sales. Another category is the production cost benefit where by the cost of production in relation to JIT Techniques should be rewarding. For instance it should not be less than the profits gained. Next is the time cost where by each duty is performed at its specific time period to avoid overlap of activities reducing the benefits as suggested by Pycraft (2000). JIT (Just-in-Time) techniques give a cost effective production of the cell and its delivery as well according to Cleland and Ireland (2006). It does this in the right place and time. In the same time benefits in term of minimum of facilities, material, equipments